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The following is a summary of our last zoom class on poured in place rubber, taught by Hal Gourad:
If you’re responsible for playgrounds, understanding safety standards is essential. Hal Gourad recently shared his expertise on surface testing, ADA compliance, use zones, and critical fall heights. Knowing these standards ensures that the surfaces you install or maintain protect children while keeping your playground compliant with regulations.
Hal explained the differences between loose-fill surfaces and unitary surfacing systems:
Loose-fill materials: sand, pea gravel
Unitary systems: rubber tiles, synthetic turf, bonded rubber, and poured-in-place (PIP) rubber
You’ll want to consider durability, maintenance, accessibility, and safety when choosing the right material for your playground
If you want a long-lasting, versatile surface, PIP rubber is a leading option. Hal shared crucial insights about:
Types of rubber and binders
Proper mixing ratios and quality control
Installation best practices including equipment, safety measures, and site protection
He also highlighted techniques like trowel lubrication, gauge management, and ensuring granules are properly closed, all of which make a big difference in performance and appearance.
PIP rubber doesn’t just need to be safe—it can be creative and visually appealing. Hal shared strategies for:
Installing multi-colored surfaces
Managing seams and preventing tripping hazards
Handling inserts, vertical surfaces, and indoor installations
You’ll also learn tips for tooling, finishing, and heat safety to produce smooth, professional results.
Even the best playground surfaces need care. Hal outlined how to address common problems such as:
Granulation caused by UV exposure
Cracks, bubbling, and microfoaming
Binder issues and color fading
Damage from snow plows, tree roots, or poor site preparation
Regular cleaning, rebinding, and proper storage can extend the life of your surfaces and keep them looking their best.
During the session, Hal answered questions about material shelf life, emphasizing the importance of proper storage conditions. Small details like these can have a major impact on performance over time.
If you work with playgrounds, following Hal Gourad’s guidance will help you install safe, durable, and visually appealing surfaces. From material selection to long-term maintenance, these best practices ensure children enjoy a safe and fun environment for years to come.
Want to learn directly from the expert? Join Hal Gourad in his next Introduction to Poured-in-Place Rubber Surfacing class and gain hands-on experience with installation, design, and maintenance techniques. Whether you’re new to PIP surfaces or looking to refine your skills, this class is perfect for playground professionals like you.
Sign Up Here: Introduction to Poured in Place Class - Winter 2026
